BEC INDUSTRIAL

REPAIR Service ►

Optimized Flow. Engineered Precision. Reliable Performance.

At BEC Industrial, we deliver full-lifecycle conveyor system solutions tailored for distribution centers, manufacturing lines, e-commerce operations, and automated fulfillment environments. From concept to commissioning and long-term maintenance, our mission is to design, install, and sustain conveyor systems that are reliable, efficient, safe, and scalable.

Whether you need simple roller conveyors, high-speed sortation, accumulation systems, or fully integrated automated conveyor networks, you’ll benefit from our engineering expertise, operational mindset, and commitment to performance.

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Conveyor System Design, Installation & Maintenance

Streamlining your flow. Engineering your future. Keeping your operation moving.

Why Choose BEC Industrial for Conveyor Solutions

Industry Heritage & Proven Expertise

While BEC Industrial was formally established in 2024, our team builds on decades of material handling and industrial construction experience originating from BEC Technical, founded in 1991. We combine innovation with legacy expertise.

End-to-End Accountability

We manage all phases — surveying, design, controls, fabrication, installation, integration, and maintenance — under one roof. You get a single, accountable partner for every stage of your project.

Customized Solutions

Every operation is unique. We engineer conveyor systems specifically for your product mix, throughput requirements, facility layout, and long-term scalability

Integrated Controls & Automation

Our conveyors are designed to work seamlessly with PLCs, WCS/WES, robotics, and sortation systems to ensure coordinated, efficient material flow.

Safety & Durability

From structural design to guarding and compliance, we prioritize longevity, operator safety, and code adherence in every installation.

Nationwide Coverage

We serve clients across the U.S., providing consistent quality and project execution standards — even in remote locations.

Lifecycle Support & Service

Beyond installation, we provide preventive maintenance, repairs, retrofits, controls
upgrades, and emergency response to keep systems operating at peak performance.

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Our Conveyor System Services

We provide comprehensive support for all major conveyor types and associated services, organized into three core categories:

Design & Engineering
Installation & Integration
Maintenance, Support & Upgrades

Successful conveyor systems begin with detailed design and engineering. Our process includes site assessment, system specification, and software integration to ensure performance and scalability.

Site Audit & Requirements Gathering

Onsite evaluations measuring space, ceiling height, structural supports, and obstructions such as columns or HVAC systems.
Assessment of existing infrastructure, routing constraints, and safety zones.
Collaboration with your operations and engineering teams to define throughput targets, SKU mix, and future growth plans.

System Specification & Selection

Selection of conveyor types and configurations optimized for your application: belt conveyors, roller conveyors, MDR/24V conveyors, accumulation systems, merges, diverts, and sortation modules.
Recommendation of the best mix of conveyor technologies for your facility layout and operational goals.

Control Architecture & Software Integration

Design of PLC logic and control panels to manage zones, routing, merges, and safety interlocks.
Integration with WMS, WCS, WES, robotics, and sensors for dynamic flow management.
Implementation of safety logic and scalability for future expansion.

Simulation & Layout Validation

Use of CAD and 3D simulation tools to validate throughput, buffering, and maintenance access.
Verification of routing accuracy, clearances, and expansion potential before final design approval.

Preventive Maintenance Programs

Scheduled inspections for belt tension, roller alignment, and bearing health.
Lubrication and proactive part replacement to minimize downtime.
Sensor calibration and control diagnostics with PLC log monitoring.

Corrective & Emergency Repairs

Rapid on-site diagnosis and repair for mechanical or electrical issues.
Root-cause analysis to prevent recurrence and maintain uptime.

Retrofits, Upgrades & Expansions

Expansion of conveyor lanes, addition of accumulation zones, and controls modernization.
Integration of sortation, robotics, or analytics for performance enhancement.

Performance Audits & Optimization

Periodic system evaluations against throughput targets and efficiency benchmarks.
Recommendations for tuning, rerouting, or layout improvements.

A great design is only as effective as its execution. Our installation process emphasizes precision, safety, and minimal disruption to operations.

Project Planning & Pre-Install Activities

Develop detailed install schedules, staging plans, and labor coordination.
Prepare site conditions, including floor leveling, anchoring, and electrical trenching.
Implement safety protocols — barricades, signage, access controls, and lockout/tagout compliance.

Mechanical Assembly

Erect conveyor frames, supports, and substructures.
Install rollers, belts, guides, diverters, and accumulation zones with alignment and tensioning.
Add guards, walkways, and safety covers per specification.

Electrical & Control Deployment

Install cabling, drives, sensors, and PLC panels.
Program PLC logic, test communication links, and validate interlocks.
Commission each zone and verify functionality.

Integration & Commissioning

Run system flow tests using real loads to confirm performance.
Fine-tune conveyor speeds, merge logic, and buffer timing.
Conduct final walkthroughs, training, and handover.

Industries & Use Cases

BEC Industrial’s conveyor solutions serve a diverse range of industries and operational requirements:

E-commerce & Fulfillment Centers — High-speed sortation and parcel routing systems.
3PL & Distribution — Cross-dock, case handling, and multi-client flow configurations.
Food & Beverage / Cold Storage — Sanitary, corrosion-resistant conveyors for controlled environments.
Manufacturing & Assembly Lines — Product flow between workstations and kitting processes.
Pharmaceutical & Healthcare — Cleanroom-compatible and traceable conveyor systems.
Retail & Omni-Channel — Packaging, labeling, and dynamic sortation systems.
Industrial Parts & Heavy Goods — Ruggedized conveyors for heavy crates, IBCs, and palletized goods.

Frequently Asked Questions

How long does a conveyor system build take?

Project duration depends on system size, complexity, and integration scope. Smaller projects may complete in days, while full-scale systems can take several weeks or months.

What is the typical lifespan of components?

With proper design and maintenance, conveyor systems last 10–20+ years, with periodic component replacements every 3–7 years depending on usage.

Can you integrate with existing conveyors?

Yes. We can retrofit or reconfigure your existing conveyors, linking new modules and control systems for seamless integration.

Do you offer warranty and service contracts?

Yes. We include warranties for workmanship and offer ongoing service contracts for preventive maintenance and emergency response.

How do you handle control integration?

We design PLC logic and communication protocols compatible with your existing systems, collaborating with your automation teams during setup and testing.

What regions do you serve?

BEC Industrial provides nationwide coverage with coordinated logistics and on-site execution across the U.S.

How do you ensure energy efficiency?

We design for optimized motor selection, zone shutoffs, and low-voltage drive options to reduce energy consumption.

Sample Project Scenario

Client Need:
A growing e-commerce fulfillment center needed to double throughput without expanding its footprint.

Approach:

Retained existing conveyor loops but added high-speed merges and accumulation zones.
Introduced modular MDR conveyors for multi-zone picking.
Implemented PLC-based routing logic integrated with WMS for dynamic load balancing.

Result:

Achieved a 35% throughput increase with minimal floor space expansion.
Reduced downtime by 40% through improved fault isolation.
Enabled future automation upgrades without major redesign.

Summary & Next Steps

Our Conveyor System Design, Installation & Maintenance service combines mechanical engineering, controls integration, project management, and lifecycle care into one seamless solution. With BEC Industrial, you invest in a partner committed to long-term reliability, safety, and performance.

Next steps:

Contact us for a site survey and consultation.
Receive a concept design and proposal with detailed cost and schedule.
Approve, refine, and execute through installation and commissioning.
Transition into maintenance and optimization for sustained performance.